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PostPosted: Mon Jul 31, 2023 12:46 pm 
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Greetings to all...

It’s a new month, August...(well, maybe a day early)...and time for a new project…this one was inspired by an item on Papa Ted’s website under the December 2005 House of the Month…scroll to the very end of this link to see the original…
http://www.cardboardchristmas.com/papateds/Hom2005.html

My version is right at 9 3/4” tall including the base…that’s a couple of inches shorter than the vintage original…more photos and details will be posted over the next several weeks…

BODY…Cereal box cardboard cone covered with layer of paper mâché…there is a 2” wide horizontal slit centered on the back…it’s 3 1/2” down from the tip for the wire arms armature to slide into…a corrugated cardboard oval, with holes for bamboo skewers, is glued inside of cone 1/2” from the bottom edge…see the PDF...
I’ve used the rolled cardboard cone Santa body technique for two previous projects…I'll post links later when I update this topic...

LEGS…Two 1 3/8” long cardboard tubes, salvaged from a clothes hanger, wrapped with paper strips and glue to increase the diameter to 3/4”…

BODY AND LEGS ARMATURES…Bamboo chopsticks run from inside tip of body cone, through cardboard oval, leg tubes, carved wood boots and base…armatures are cut flush with bottom of base after final assembly…

ARMS…Strips of paper wrapped and glued around an armature of salvaged “survey flag” wire…these flags are used to mark underground utilities, etc…strips of paper mâché were used to reinforce the joints where the shoulders meet the body and also cover arms armature wire slit…

HANDS…Soft wire wrapped around nails…then wrapped with string to mimic a fist…coat generously with white glue…let dry thoroughly and remove nail…I used two different diameter nails…a large one for the twig walking stick fist and a smaller diameter nail for the fist holding the tree…

SAND FINISH…I primed and painted the entire body, arms, fists, legs and boots with three coats of red craft paint…red craft sand was applied with Mod-Podge…craft paint was used on the boots and fists…

BASE…3/8” x 3 1/2” x 4” wood with holes for chopstick armatures and twig walking staff…

BOOTS…Carved from 5/8” thick, soft wood…I used a Dremel rotary tool with a sanding drum and then hand sanded to smooth out the contours of the boots after rough carving with a knife…there is a hole through the center of each boot for the leg armatures…a 3/8” wide band of cardboard goes around the top edge of the boots…

FACE…Measures 1 1/2” tall x 1 1/8 inches wide…It’s a homemade one since I couldn’t find the exact size needed…it was done in several steps…I'll post links to the products listed below later...

1…Model/sculpt face with Sculpey polymer clay and oven dried per instructions that came with the clay…

2…Make a modeling clay push mold of the oven dried Sculpey face…I use dollar store modeling clay…mist the mold with non-stick cooking spray…put mold in the freezer for about 15 minutes…

3…Cast with Durham’s Rock Hard Water Putty…the cold cooking spray will give you a clean release of the casting when the water putty is dry…

4…Paint face details…I used clear fingernail polish for a glossy final finish…

ADIRONDAK LOOK BASKET BACKPACK…A 1 1/2” tall and slightly tapered cardboard cone covered in burlap with leather strips for trim and shoulder straps…the top opening of the basket is about 7/8” x 1 1/4"...there is a small cardboard oval in the base measuring approximately 3/4” x 1”…

DETAILS…White felt trim…bottle brush tree…twig walking stick…I'm still working on the toys for basket backpack…

In addition to Aleene’s original white tacky glue, I also used Gorilla Super Glue for some assembly…it grabs and sets up quickly…just a word of caution…it can be nasty stuff…be careful, read the instructions and don’t get any on your skin…

This has been one of the most satisfying projects I’ve built in the many years…

My very best regards…

Howard…

Note…I am not affiliated in any way with products referenced in this topic post…


Attachments:
santa 1.JPG
santa 1.JPG [ 41.28 KiB | Viewed 4936 times ]
santa 2.jpg
santa 2.jpg [ 99.69 KiB | Viewed 4936 times ]
santa figure cone body oval boot PDF.pdf [50.41 KiB]
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PostPosted: Mon Jul 31, 2023 3:43 pm 
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Update...Here are some links that were mentioned in the original posting...

ROLLED CONE SANTA BODY PROJECTS…

https://www.cardboardchristmas.com/forums/viewtopic.php?t=1977

https://www.cardboardchristmas.com/forums/viewtopic.php?t=2001


SANTA FACE PRODUCT DETAILS…

https://www.sculpey.com/products/original-sculpey

https://www.cardboardchristmas.com/forums/viewtopic.php?f=2&t=1438&hilit=putzish&start=10

https://durhamswaterputty.com/casting/

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PostPosted: Tue Aug 01, 2023 11:36 am 
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Looking great Howard! Will you be using some red coconut as the real one has on its coat and pants?

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PostPosted: Tue Aug 01, 2023 12:18 pm 
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Clinton wrote:
Looking great Howard! Will you be using some red coconut as the real one has on its coat and pants?

Clinton...

I was going to use some of my "homemade coconut" but it looked too maroon...so I used some nice fine grain red sand I had good success with in the past...I'll post a picture of the completed Santa figure later this month...

Go here and you'll get a preview of the finish...
https://www.cardboardchristmas.com/forums/viewtopic.php?t=2001

Howard...

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PostPosted: Wed Aug 02, 2023 4:42 pm 
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Update...8/2/2023...
The carved and smoothed boots...I used super glue to attach the legs to the top of the boots...not shown in the photo are the 3/8" wide bands of cardboard that go around the top of each boot where the legs join the boot...more detail photos to come...stay tuned...
Howard...


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PostPosted: Thu Aug 03, 2023 6:20 pm 
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Update...8/3/2023...

Starting to look more like a figure now...arms are posed and cut to length...you can see the paper mâché reinforcing where the arms meet the body...more construction updates later...stay tuned...

Howard...


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PostPosted: Sun Aug 06, 2023 11:15 pm 
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Update...8/6/2023...

HANDS…Soft wire wrapped around nails…then wrapped with string to mimic a fist…coat generously with white glue…let dry thoroughly and remove nail…I used two different diameter nails…a large one for the twig walking stick fist and a smaller diameter nail for the fist holding the tree...more construction photos will follow...stay tuned...
Howard...


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santa 5.jpg
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santa 6.jpg
santa 6.jpg [ 113 KiB | Viewed 4712 times ]

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PostPosted: Mon Aug 07, 2023 3:32 pm 
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Update...8/7/2023...

I'm updating this topic much faster than I thought...I'm doing everything I can to get my mind off my backyard temperature of 101-degrees just a little while ago and a "feel like temperature" of over 120-degrees...yuk...

I think you can see how all the parts are starting to come together...body, base, walking staff and tree...more photos later this week...

Howard...


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PostPosted: Mon Aug 07, 2023 7:00 pm 
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Looking great Howard! So sorry you're burning up down there. I remember the unbearable Summers when I lived there in JAX! Still miss the oceans though.

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PostPosted: Tue Aug 08, 2023 12:53 pm 
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Update...8/8/2023...

I could not find a Santa face in a suitable size, so I made my own...the one on the left is the master I molded with Sculpey oven baked clay...the one on the right is the painted casting made with Durhams Water Putty and coated with two coats of clear finger nail polish...not shown is the modeling clay push mold made from the master...here are some helpful links to the process and products used...

https://www.sculpey.com/products/original-sculpey

https://www.cardboardchristmas.com/forums/viewtopic.php?f=2&t=1438&hilit=putzish&start=10

https://durhamswaterputty.com/casting/

Stay tuned for more updates...

Howard...


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Note: All content on this forum is Copyright (c) 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018 by Paul D. Race
and by the posters who have contributed specific content. All material is for your personal use only. No content
or plans may be republished or sold, nor may any plans be used to make products to sell without prior written
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